CO2 PRODUCTION PLANTS (CBU):
The CO2 Production plant (CBU) is based on the combustion of various fuel oils, natural gas coal or wood. The safe and reliable operation of the PUREGAS CARBONICS (INDIA) PROJECTS & ENGG (PCIPE) CO2 production plant is ensured through well proven design of equipment, correct choice of material as well as the use of PLC for process control.
Most of the piping is prefabricated prior to shipment. This preparatory work helps to reduce both installation and commissioning time at site.
The plant is always thoroughly tried and tested in our workshop prior to shipment and are supplied a complete installation, maintenance, and operation manual.
TECHNICAL SPECIFICATION FOR CBU PLANTS
PLANT TYPE |
CAPACITY Kg / hr |
UTILITY CONSUMPTION |
DIESEL OIL |
SCRUBBING WATER make-up |
COOLING WATER make-up |
POWER excl. COOLING TOWER |
Kg / hr |
m3 /hr |
m3 /hr |
kWh |
|
CBU-50 |
50 |
|
CBU-100 |
100 |
|
CBU-150 |
150 |
|
CBU-300 |
300 |
|
CBU-500 |
500 |
|
CBU-1000 |
1000 |
|
PLANT TYPE |
DIMENSIONS |
INDOOR |
OUTDOOR |
L, m |
W, m |
H, m |
L, m |
W, m |
H, m |
|
RECOMMENDED CO2 STORAGE CAPACITY, MT |
CBU-50 |
11.0 |
6.5 |
4.5 |
8.5 |
4.5 |
14.5 |
|
3 TO 5 |
CBU-100 |
11.0 |
6.5 |
4.5 |
8.5 |
4.5 |
14.5 |
|
5 TO 10 |
CBU-150 |
11.0 |
6.5 |
4.5 |
10.5 |
6.0 |
14.5 |
|
10 TO 15 |
CBU-300 |
12.0 |
10.0 |
4.5 |
11.5 |
9.5 |
14.5 |
|
15 TO 25 |
CBU-500 |
13.5 |
10.5 |
4.5 |
14.0 |
11.0 |
14.5 |
|
40 TO 50 |
CBU-1000 |
20.0 |
11.0 |
6.5 |
17.0 |
10.0 |
14.5 |
|
75 TO 100 |
- OTHER PLANT SIZE SPECIFICATION ON REQUEST.
- OTHER FUEL TYPES ON REQUEST.
- FIGURES SUBJECT TO CHANGE WITHOUT NOTICE.
CO2 STACK GAS RECOVERY (EBU):
PUREGAS CARBONICS (INDIA) PROJECTS & ENGG (PCIPE) CO2 stack gas recovery technology turns your vent flue gas into a usable and profitable source of CO2. CO2 gas won by a CO2 Stack Gas Recovery System is a by-product of flue gas production from boilers as well as from other flue gas sources offering an economic CO2 source to any CO2 consumer or reseller.
CO2 RECOVERY PLANTS (RBU):
The CO2 Recovery plant (RBU) is based on recovery from CO2- rich sources, it can be recovered from fermenting process as well as from a number of chemical processes.
The safe and reliable operation of the PUREGAS CARBONICS (INDIA) PROJECTS & ENGG (PCIPE) CO2 Recovery plant is ensured through well proven design of equipment, correct choice of material as well as the use of PLC for process control.
Most of the piping is prefabricated prior to shipment. This preparatory work helps to reduce both installation and commissioning time at site.
PUREGAS CARBONICS (INDIA) PROJECTS & ENGG (PCIPE) CO2 Recovery plant meet the strictest requirements to CO2 product quality, regardless of whether the CO2 raw gas originate from fermentation or a chemical process.
The plant is always thoroughly tried and tested in our workshop prior to shipment and are supplied a complete installation, maintenance, and operation manual.
TECHNICAL SPECIFICATION FOR RBU PLANTS
PLANT TYPE |
CAPACITY Kg / hr |
UTILITY CONSUMPTION |
SCRUBBING WATER make-up |
COOLING WATER FLOW |
POWER |
m3 /hr |
m3 /hr |
kWh |
|
RBU-50 |
50 |
|
RBU-100 |
100 |
|
RBU-150 |
150 |
|
RBU-300 |
300 |
|
RBU-500 |
500 |
|
RBU-1000 |
1000 |
|
PLANT TYPE |
DIMENSIONS |
L, m |
W, m |
H, m |
|
RECOMMENDED BALLOON SIZE, m3 |
RECOMMENDED CO2 STORAGE CAPACITY, MT |
RBU-50 |
|
5 |
3 TO 5 |
RBU-100 |
|
5 |
5 TO 10 |
RBU-150 |
|
10 |
10 TO 15 |
RBU-300 |
|
15 |
15 TO 25 |
RBU-500 |
|
20 |
40 TO 50 |
RBU-1000 |
|
40 |
75 TO 100 |
- OTHER PLANT SIZE SPECIFICATION ON REQUEST.
- OTHER CO2 ON REQUEST.
- FIGURES SUBJECT TO CHANGE WITHOUT NOTICE.
CO2 DRY ICE PRESS & CO2 RECOVERY FROM DRY ICE PRESS (DBU):
Dry ice is CO2 in solid form with a temperature of -78.0 °C at atmospheric pressure. A dry and clean alternative to conventional water ice cooling.
Dry ice has a high reserve of cooling capacity, which makes it a reliable and most economic cooling media for refrigerated and frozen transport. The catering, pharmaceutical and chemical industries frequently make use of dry ice.
CO2 RECOVERY FROM DRY ICE PRESS:
The CO2 Dry ice-based unit (DBU) is a CO2 plant suitable for recovery of CO2 flash gas developed during the production of dry ice. Approximately 53 to 57.0% of the liquid CO2 used in the production of dry ice is converted to gas during expansion process.
By installing a DBU plant with a dry ice press, enhanced economical operating conditions can be obtained.
TECHNICAL SPECIFICATION FOR DBU PLANTS
PLANT TYPE |
CAPACITY Kg / hr |
UTILITY CONSUMPTION |
COOLING WATER FLOW |
POWER EXCL. DRY ICE PRODUCTION |
m3 /hr |
kWh |
|
DBU-250 |
250 |
|
DBU-800 |
800 |
|
PLANT TYPE |
DIMENSIONS |
L, m |
W, m |
H, m |
|
RECOMMENDED BALLOON SIZE, m3 |
MATCHING DRY ICE CAPACITY, kg / hr |
RECOMMENDED CO2 STORAGE CAPACITY, MT |
DBU-250 |
|
10 |
200 |
20 TO 40 |
DBU-800 |
|
20 |
750 |
75 TO 100 |
- OTHER PLANT SIZE SPECIFICATION ON REQUEST.
- FIGURES SUBJECT TO CHANGE WITHOUT NOTICE.
CO2 PLANTS ACCESSORIES
CO2 PURIFICATION SYSTEMS:
PUREGAS CARBONICS (INDIA) PROJECTS & ENGG (PCIPE) successfully implemented CO2 Purification Systems in its CO2 plants.
These increases:
- The purity of the CO2 Product.
- Flexibility regarding impurities in raw gases.
- The net CO2 yield from fermentation processes.
The implementation of a purification system will enable the same CO2 recovery plant to recover larger quantities of CO2.
S.NO. |
RAW GAS PURITY (%CO2) |
PURGE GAS FLOW (% OF TOTAL FLOW) |
1. |
99.5% |
3 TO 4% |
2. |
98.0% |
9 TO 11% |
3. |
97% |
12 TO 15% |
4. |
96% |
18 TO 20% |
5. |
95% |
22 TO 25% |
CO2 EVAPORATORS AMBIENT HEATED:
PUREGAS CARBONICS (INDIA) PROJECTS & ENGG (PCIPE) range of ambient heated CO2 evaporators has been developed to allow low grade heat sources to be used to evaporate liquid CO2 from bulk storage vessels.
Ambient air is a valuable heating source. The actual capacity of the CO2 evaporator depends on the ambient temperature at hand.
Saving on electricity or steam generating cost can often justify the installation of an ambient heated evaporator and at the same cool air will be released and can be used for other purposes.
CO2 50% GLYCOL COOLING SYSTEM (HEAT RECOVERY)
CO2 TANKS:
- PURE LIQUID CO2 STORAGE TANKS (STU) FROM RECOVERY AND PRODUCTION PLANTS.
- CUSTOMER TANKS (CTU) FOR STORAGE OF PURE LIQUID CO2 ON CUSTOMER SITE WITH REFRIGERATION UNIT.
- TRANSPORTATION TANKS (TTU) FOR TRANSPORTATION OF PURE LIQUID CO2 INCLUDING PUMP AND SAFETY EQUIPMENT.
PHYSICAL VALUES FOR CO2
Chemical formula |
CO2 (covalent linkage O=C=O) |
Molecular mass |
44.01 kg / kmol |
Molecular standard volume |
22.263 m3 / kmol |
Specific (individual) gas constant |
0.1889 kJ / kg. K |
Standard density |
1.977 kg / Nm3 |
Specific gravity CO2 / air in normal state |
1.529 |
Critical Temperature |
31.0 °C |
Critical Pressure |
73.83 bar a |
Critical Density |
466 kg / m3 |
Sublimation point |
-78.9 °C at 1.98 bar a |
Triple point |
56.6 °C at 5.18 bar a |
Odour |
Odourless |
Taste |
Neutral |
Colour in gaseous state |
Colourless |
Reaction in case of fire |
Non-inflammable known as means of firefighting. |
Poisonousness |
non-poisonous |
Value of max. concentration at working place |
5,000 ppm v /v (0.5% vol %) |
Experience as to high concentrations in inhaled air |
Inhalation of the respiratory centre at 30,000 – 50, 000 ppm (3 – 5% vol.%) Unconsciousness at 70,000 - 100,000 ppm (7 – 10 vol. %) lack of oxygen. |
Medical application |
Inhalations of 3-5 % CO2 in inhales gas |
REFERENCE LIST
SELECTED REFERENCES
S.NO. |
CUSTOMER-PROJECT NAME |
COUNTRY |
1 |
M/s Serja Breweries Pvt Ltd |
Bhutan |
2 |
M/s Assahem Factory for Industrial and Medical Gases |
Libya |
3 |
M/s Bigtree Beverages Limited |
Zambia |
4 |
M/s Techpert Industries- Pune Maharashtra - India |
India |
5 |
M/s Libs Bobo Srl |
Africa |
6 |
M/s Zalal Mowafaq Non-Alcoholic drink- Herat - Afghan |
Afghanistan |
7 |
M/s Zolal Movafaq Sharg- Mashhad-Iran |
Iran |
8 |
M/s Ace AlcoBev Pvt Ltd |
India |
9 |
M/s Pooja Group- Mumbai |
For Africa |
10 |
M/s Amara Breweries Pvt Ltd |
India |
11 |
M/s Modern Distillers Limited, Jinja, Uganda |
Africa |
12 |
M/s Bhatinda Industrial Gases |
India |
13 |
M/s CMJ Breweries Private Limited Thru Bhatinda Industrial Gases |
India |
14 |
M/s Tanisha International, Mumbai |
For Iran |
15 |
M/s Rana Sugars & Distillery |
India |
16 |
M/s Five Star Gases |
India |
17 |
M/s Nefa Breweries Private Limited |
India |
18 |
M/s Karnataka Carbo Gases |
India |
19 |
M/s Aru Carbonic Industries |
India |
20 |
M/s SAB Miller Ltd, Unit: Pals (South African Breweries Limited) |
India |
21 |
M/s Mount Everest Breweries Limited |
India |
22 |
M/s United Breweries limited |
India |
23 |
M/s Bhartia Cryo gas & Vehicles and Engineering Co Ltd. |
For Africa |
24 |
M/s Jalan Cryogenic Pvt Ltd |
India |
25 |
M/s Skol Breweries Limited |
India |
26 |
M/s Bhutan Breweries Ltd |
Bhutan |
27 |
M/s Balaji Carbon Gases |
India |
28 |
M/s Sankar Oxygen Pvt Ltd |
Nepal |
29 |
M/s Jalan Cryogenic Pvt Ltd |
India |
30 |
M/s SOM Breweries Ltd |
India |
31 |
M/s Rana Sugars & Dist Ltd |
India |
32 |
M/s Devans Modern Breweries Limited |
India |
33 |
M/s Sentini Bio Products |
India |
34 |
M/s Nova Product SPRL |
SA |
35 |
M/s Nandyala Gases Pvt Ltd (SPY Reddy Agro Ltd) |
India |
36 |
M/s India Glycol Ltd |
India |
37 |
M/s India Glycol Ltd |
India |
38 |
M/s Skol Breweries Ltd |
India |
39 |
M/s United Breweries Ltd |
India |
40 |
M/s United Breweries Ltd |
India |
41 |
M/s Skol Breweries Ltd |
India |
42 |
M/s United Breweries Ltd |
India |
43 |
M/s Skol Breweries Ltd |
India |
44 |
M/s Jubilant Organics Ltd |
India |
45 |
M/s IFB Agro Noorpur |
India |
46 |
M/s Nikita Carbo Gases Pvt Ltd |
India |
47 |
M/s Skol Breweries Ltd |
India |
48 |
M/s Praj Industries Ltd |
For Malaysia |
49 |
M/s Mangalore Dist. & Brewery Ltd |
India |
50 |
M/s Kool Breweries Ltd |
India |
51 |
M/s Karnataka Brewery Ltd |
India |
52 |
M/s Air Liquid |
India |
53 |
M/s Vam Organics Ltd |
India |
54 |
M/s G M R Vasavi |
India |
55 |
M/s Aurangabad Brewery Ltd |
India |
56 |
M/s Devyani Breweries Ltd |
India |
57 |
M/s Charminar Brewery Ltd |
India |
58 |
M/s Bombay Brewery Ltd |
India |
59 |
M/s Omni Carbonics Pvt Ltd. |
India |
60 |
M/s Shivan Rosin Pvt. Ltd. |
India |
61 |
M/s Lilason Breweries Ltd |
India |
62 |
M/s Alfa Level Limited |
India |